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Electrostatic Powder Coating Machine

 
Why Choose Us?
 
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Rich Experience
Qingdao JOBON Science & Tech Development Co., Ltd, started from 1999 for the designing and manufacturing of powder coating machinery. The company has two worldwide brands: JOBON, PENTOO.

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Wide range of applications
Powder coating equipment can be widely used for all industries, ranging from small car repair shops to busy high automation factories.

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Quality Guaranteed
JOBON Company is continuously taking the leading role in the industry of powder coating and enamel coating equipment and solution. And our JOBON people is keeping hard working toward our expectation: technology makes spraying more perfect.

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Professional technical team
JOBON Company has been dedicated to the powder coating equipment manufacturing field, focusing on research and design. With more than 20years developing time, the company has accumulated 62 patents, and has been awarded as High Tech Enterprise from 2013 and was selected into the provincial "specialized, fined, peculiar and new area" enterprises list in 2020.

 

Definition of Electrostatic Powder Coating Machine

An electrostatic powder coating machine has a large powder capacity, which means it's great for big projects. The electrostatic powder coating machine is fully portable and has an easy to navigate control panel. Powder coating is used to create a durable and high quality finish, which is great for tough machinery! Power coated products are more resistant to corrosion, fading and chipping so when done correctly it should last a very long time. Powder coating is a dry finishing process using powder particles that are electrostatically charged and sprayed onto grounded metal work. After the coating is applied, you need to cure the parts using a powder coating curing oven. Electrostatic powder coating machinees are used in a range of industries including auto parts, medical equipment, home appliances and much more!

 

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Benefits of Electrostatic Powder Coating Machine

The continuous development of electrostatic powder coating machine applied on aluminum and steel parts in recent years has led to an essential breakthrough in industrial surface coating. Electrostatic powder coating machine, which quickly provides solutions to many needs, has numerous advantages over traditional paints such as coating, appearance, quality, durability, economy, and environmental protection. 

 

Perfect coating
The polymerization of the powder paint ensures that the paint adheres to the material during the firing process. The resulting coating exhibits excellent resistance to abrasion, corrosion, chemical effects, and impacts.
As a result of the continuous researches of powder coating manufacturers, it has gained essential advantages such as color, brightness, texture, durability, and ease of application.

 

Electrostatic powder coating is easy to maintain
Powder coating systems are elementary to maintain. During the color change, the paint booth and guns cleaned and wiped with compressed air.

 

Environmental protection
Powder coating, an environmentally friendly process, does not contain volatile petroleum origin (solvents). This not only protects the environment but also protects worker health. The painter will only need to wear a dust mask.

 

Electrostatic powder coating is economical
There are many reasons why powder coating systems are economical. Excess paint can reused. Usually does not require pre-painting. It used as received from the powder coating manufacturer. It does not require pre-mixing or preparation to use. Electrostatic powder coating machine does not require mixing air; all ambient air passes through the filter and also returns to the environment.

 

A profitable investment
When all these parameters evaluated, powder coating is more advantageous than traditional painting systems. Electrostatic powder coating machine systems quickly cover the initial investment cost. Powder coating is a profitable investment.

 

How Long Does Electrostatic Powder Coating Machine Last?

 

Electrostatic powder coating machine is a process of using a magnetic field to apply paint to metals and various types of plastics. It is based on the principle that "opposites attract". By giving the object to be painted a negative charge and the paint a positive charge, the attraction is created and the result is a durable, smooth, hard paint finish that is plated on.

Most people have experienced static electricity as they walk across a carpet and then touch metal—shocking! The shock occurs because the friction from their shoes on the carpet helps to build up an electric charge in the body. When a grounded metal object is then touched, the resulting electrical discharge causes an electric shock. An electrostatic field is similar to a typical magnetic field, because when an object becomes charged it creates an electrostatic field. If the object has an excess in the number of its electrons, it is considered to be negatively charged. If the object has fewer electrons than its environment, it is positively charged. Two electrostatic objects that have oppositely charged particles will then be attracted to one another. This is the concept behind electrostatic powder coating machine.

In electrostatic powder coating machine, the item to be painted receives a negative charge from a negatively charged electrode that looks similar to a battery cable. The paint has a positive charge, and it is sprayed on using a revolving nozzle. The positive and negative charges attract the paint like a magnet, to the metal surface. The paint seeks grounded objects and "wraps" around the object being painted. This occurs because the attraction between the opposing charges is so strong that the charge will draw the paint around the object, completely covering the surface. The paint is attracted statically to the metal from every direction so there isn't any mess from overspray. Imagine how this might work with painting a wrought iron fence, for instance. The paint would be sprayed on and it would wrap around and adhere to the back of each part of the fence. There would be no mess on the surrounding area and there would be very little, if any, paint lost or unused, since there is no overspray.

There are many benefits and advantages to electrostatic powder coating machine. The finish is plated on due to the electromagnetic field. It provides a smooth, hard enamel finish. The thickness of the paint is easy to control. It is cost effective because it saves both paint and time. It is very clean because there is no overspray or spattering and the application is uniform. The surface of the painted object is hygienic because it is non-porous and it is impervious to chemicals used for cleaning.

Electrostatic powder coating machine is a very efficient, cost-effective and clean method of painting. It can be used on conductive surfaces and provides a smooth finish. It produces a strong and durable coating that will endure for years to come. This process has been used in factories for many years. But with the design and development of mobile painting units, coatings can now be electrostatically applied in almost any location. Painting professionals can help you take advantage of this method of painting for your home and yard.

 

Fully Automatic Powder Coating Line Electrostatic Powder Coating Equipment

 

How to Spray Electrostatic Powder Coating Machine Will Be Better?

Choosing professional equipment for electrostatic powder coating machine can not only solve many problems, but also is very simple in actual operation. However, when selecting electrostatic powder, a detailed analysis should be made from the performance of the entire raw material to ensure the use of The effect of electrostatic powder spraying can be better.

According to understanding of the entire electrostatic powder coating machine, it can be found that professional equipment can effectively save energy when spraying, and it will also be significant in economic benefits. Nowadays, such equipment is widely used in the market for spraying. It can also effectively reduce pollution to the environment, thereby bringing more benefits.

Of course, if we do n't buy the appropriate electrostatic powder coating machine in time, there may be many problems during the entire spraying process. The electrostatic powder coating machines sold in the market now have both effects and actual spraying methods. Very simple, widely used in industrial enterprises, and everyone's evaluation and recognition is also very high.

 

What Is the Process of Electrostatic Powder Coating Machine?

 

 

Electrostatic powder coating machine harnesses the power of static electricity to adhere paint or coating particles to metal. In this coating process, aerosolized particles of a liquid paint get positively charged as they are sprayed onto a negatively charged metal surface. The attraction between the positive and negative charges causes the coating to cling and bond strongly and evenly to the metal. The static pull of the coating to the metal substrate also significantly reduces the amount of overspray, or spray that misses the target.

 

Electrostatic powder coating machine can be used on any metal substrate and is commonly used on automobiles, appliances, decorative railings, cabinets, shelving, doors, and so much more. These types of coatings are also widely used on the exterior of warehouses, sheds, and commercial buildings.

 

Almost any oil-based paint or fluoropolymer can be applied electrostatically. This also means that electrostatic coatings can come in any color. Due to the nature of the material being used, electrostatic powder coating machines require very little maintenance and do not require special cleaners.

 

 

Electrostatic Powder Coating Machine: Electrostatic Attraction of Powder at the Substrate Surface
• Powder will retain a charge for several hours (minimally) if grounded properly.
• As a powder contacts a grounded surface it induces an equal and opposite charge on the surface of the substrate.
• This occurs because like ions are repelled from the area.
• This reaction is called a "mirror" charge and serves to hold the powder particle in place.
• The larger a particle (retained charge) the stronger the charge and attraction.

 

 

What to Consider When Buying Electrostatic Powder Coating Machine

 

 

Choosing the right equipment for any purpose is key, especially when it's going to help deliver successes for your business. Electrostatic powder coating machine might seem niche to many, but it's a vital part of an industry that will be worth almost $15 billion by 2025.If you're looking at renewing the electrostatic powder coating machine you have, or need to buy for your latest venture, let's take a look at what you should be considering when choosing the right electrostatic powder coating machine for you. It's important to understand that powder coating is a multi-step process. It's not just about coating something. You're going to need equipment that covers these three steps: The pre-treatment, the powder application itself, and the curing process. As with anything, the better equipment you get, the better the finish is going to be. Before you dive headfirst into buying electrostatic powder coating machine, there are a few questions you need to ask yourself first. These will help you in the short and longer-term and can help you decide what's the most viable option for you.

How often will you need to powder coat?
Ask yourself if powder coating is going to be something you do every day with the electrostatic powder coating machine you buy? If you're only planning to use the equipment occasionally, it may be worth hiring the equipment rather than making a long-term investment.

How much will you spend on extra costs?
If you're going to conduct a manual powder coating operation, it's not a time to scrimp on the electrostatic powder coating machine. With all the other costs, it's easy to consider paying for a cheaper spray gun, but that's something that may well come back to bite you later. When you buy equipment for the long term, ensure it's high-quality. This means durable equipment you can rely on to get the job done. Don't go for the cheapest option available, do your research, and buy the equipment from a distributor you can trust.

How much space for electrostatic powder coating machine do you have available?
You're going to need electrostatic powder coating machine that fits into the space you have available. Remember it's a three-stage process. For example, will the booth and preparation area be large enough for your needs? What's the largest item you plan to powder coat? Also, it's not just the item, but the personnel, as well as the tools they're going to use.
You'll need an extra 2-3 feet of space to allow for the operator and the powder coating spray gun. When you understand the space you have available, you can make a decision on the right equipment for you. Once you've answered these questions, you're going to know what you need and what you can achieve with the equipment available.

 

Our Factory
 

Qingdao JOBON Science & Tech Development Co., Ltd, started from 1999 for the designing and manufacturing of powder coating machinery. The company has two worldwide brands: JOBON, PENTOO.
JOBON Company has been dedicated to the powder coating equipment manufacturing field, focusing on research and design. With more than 20years developing time, the company has accumulated 62 patents, and has been awarded as High Tech Enterprise from 2013 and was selected into the provincial "specialized, fined, peculiar and new area" enterprises list in 2020.
JOBON Company is continuously taking the leading role in the industry of powder coating and enamel coating equipment and solution. And our JOBON people is keeping hard working toward our expectation: technology makes spraying more perfect.
Powder coating equipment can be widely used for all industries, ranging from small car repair shops to busy high automation factories. It can be used for perfect metal surface powder coating of different types of products: auto parts, wheels, LED radiator, heating radiator, air conditioner housing, washing machine cabinet, water heater tank, kitchen appliance, BBQ grill, extinguisher box, electrical cabinet, industrial shelf, fitness equipment, aluminum profile, security door, steel pipe, gate, fence, cylinder, water meter, air compressor tank, gas tank etc.

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Main Products Development History
 

In 2004, the first generation of electrostatic powder coating machine PF-01A was launched.
In 2004, the high-voltage built-in PF-02K electrostatic powder coating machine was launched.
In 2005, MA3300 high-voltage built-in electrostatic powder coating machine was put on the market.
In 2011, MA3300D digital control electrostatic powder coating machine was launched.
In 2018, the S10 series touch screen electrostatic powder coating machine is launched.
In 2020, M2 digital control electrostatic powder coating machine is launched.
In 2021, the S20 series touch screen electrostatic powder coating machine is launched.

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Our Certificate
 

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Ultimate FAQ Guide to Electrostatic Powder Coating Machine
 

 

Q: What is electrostatic powder coating machine?

A: Electrostatic powder coating machine is a powder coating method that involves the use of a spray gun to apply the coating on a workpiece surface. An electrical charge is created on the powder particles, which makes it cling on the surface. The method is a fundamental concept of the coulomb's law whereby the electrical forces (opposite charges) of the two materials is what creates the magnetic like attraction.

Q: Why does electrostatic powder coating machine work so well?

A: Electrostatic spraying is efficient because the static electric charge created minimizes spray waste. This is because the magnetic like atomic attraction between the powder particles and the surface ensures that the spray produced clings to the surface of the workpiece, therefore, reducing paint waste. The coating adds protection hence preventing corrosion. Electrostatic powder coating machine can be used for a variety of materials like polyester, nylon, epoxy, polyethylene, halar, polyolefin and hybrids.

Q: What is the principle of electrostatic powder coating machine coating?

A: In this coating process, powder granules are electrostatically charged during spraying with air and attracted to the earthed component as a powder cloud. The powder layer melts when the component is heated and forms a closed coating after cooling. Electrostatic powder coating machine is a very environmentally friendly and economical coating process. Different types of powder coatings can be used to coat different substrate materials and meet different requirements.

Q: Electrostatic powder coating machine:What is the difference between electrostatic coating and powder coating?

A: Electrostatic powder coating machine coating is the application of an electrically charged, powdered plastic resin to a surface, usually metal. Powder coating is typically applied through either a spray gun or a fluidized bed, depending on a project's details. Because powder coating is heat cured, it is normally done in the shop rather than on site. Electrostatic painting is a similar process, relying on electrically charged paint and a spray gun, but electrostatic paint does not need to be heat cured, so it can generally be done in the shop or on site.

Q: What are the requirements for electrostatic powder coating machine?

A: Materials have to meet a few requirements for powder coating: they have to be able to hold an electrostatic charge, and withstand high curing temperatures. Because of these requirements, aluminum, mild steel and stainless steel are the best candidates for powder coating. We can powder coat these materials in several different thicknesses.

Q: What do I need to start a electrostatic powder coating machine business?

A: A suitable location: Select a facility that can accommodate your electrostatic powder coating machine, including powder coating booths, ovens, and storage for materials.

Q: Is there overspray with electrostatic powder coating machine?

A: Because electrostatic painting ensures a transfer rate of 98% of paint products to metal surfaces, it causes limited to no overspray. This efficiency means there are fewer volatile organic compounds (VOCs) released into the air.

Q: What are some benefits of electrostatic powder coating machine?

A: Electrostatic spraying is a coating method that uses a spray gun to positively charge electric particles while the workpiece is grounded, or negatively charged. The process delivers high transfer efficiency, reduces costs, and can improve environmental performance. The advantages of electrostatic spray painting make it a popular application choice for paint shops.

Q: How durable is electrostatic powder coating machine?

A: Because the electrostatic charge is so strong, combined with heat curing, it offers a tremendously durable, long-lasting, highly resistant protective coating. With such a variety of polymer resins available for spray coating, nearly any appearance and coating benefit can be achieved, including resistance to UV light, corrosion, weather, and other environmental hazards.

Q: Is electrostatic powder coating machineg the same as powder coating?

A: Electrostatic painting and powder coating work similarly to the magic of physics we recognize when static electricity makes a balloon stick to a wall. An extremely durable finish is made through the extremely strong bond created when the positively charged ions in the paint are attracted to a negatively charged surface to be painted. The processes differ where powder coating must be heat-cured at high temperatures while electrostatic painting uses a liquid paint that requires only time to dry.

Q: Electrostatic powder coating machine: How long does it take for electrostatic paint to cure?

A: These particles gravitate to grounded, negatively charged metal. As a result, there is very little if any overspray. At least 95% of the paint coming out of the nozzle is attracted to the metal and actually wraps itself around small areas like railing spindles. Beyond that, it's much like standard spray painting without the mess. It's done on-site with wet tint that requires 12 to 24 hours to cure but are often dry to the touch in only a couple hours.

Q: What is the purpose of electrostatic powder coating machine?

A: Electrostatic powder coating machine offer numerous benefits over traditional paint products. First and foremost, the finish produced of the electrostatic coating is very durable, making it resistant to scratching, peeling and other damage. Electrostatic coating is also considered highly efficient because it produces very little waste.

Q: Is electrostatic powder coating machine safe?

A: Working with electricity, as with electrostatic powder coating machine, always involves a safety hazard. It is therefore of the utmost importance that everything within the painting system is grounded. This will prevent electrical shocks and hazards and poor transfer efficiency. The key areas in the electrostatic painting process that must be grounded are the operator, the target, the air hose, and the paint supply.

Q: What are the limitations associated with electrostatic powder coating machine?

A: Electrostatic spray can only be used for painting conductive materials. Although it is possible to reach high film thicknesses, since the surface will be isolated after one coat of paint is applied, a second coat cannot be applied electrostatically. Equipment cost is high. Not useful on large surfaces.

Q: Does electrostatic powder coating machine prevent rust?

A: Whether you need to protect metal parts from rust or corrosion, reduce friction between moving parts, or just want to add a customized appearance, electrostatic spray coating is an excellent way to achieve each of those, and more.

Q: How long does electrostatic powder coating machine last?

A: Electrostatic painting is a very efficient, cost-effective and clean method of painting. It can be used on conductive surfaces and provides a smooth finish. It produces a strong and durable coating that will endure for years to come.

Q: What is electrostatic hazards in electrostatic powder coating machine handling?

A: Electrostatic Discharges. The accumulation and retention of charge on powder or equipment creates a dust explosion hazard only if the charge is suddenly released in the form of a discharge with sufficient energy to ignite the dust cloud.

Q: How can electrostatic powder coating machine hazards be prevented?

A: Understanding the risks associated with static electricity is important to take appropriate safety measures. This may include using antistatic equipment or clothing, grounding equipment to reduce the buildup of static electricity, or implementing safety protocols to prevent the ignition of flammable materials.

Q: What is electrostatic powder coating machine precautions?

A: You can easily avoid problems with static electricity by following three rules: (1) don't wear rubber-soled shoes or synthetic clothing, (2) work in an uncarpeted area, and (3) ground yourself to dissipate the static charge each time you are about to touch a PC component.

Q: What are the benefits of electrostatic powder coating machine?

A: • Perfect coating.
• Electrostatic powder coating is easy to maintain.
• Environmental protection.
• Electrostatic powder coating is economical.
• A profitable investment.

As one of the leading electrostatic powder coating machine manufacturers and suppliers in China, we warmly welcome you to buy high-grade electrostatic powder coating machine for sale here from our factory. All our products are with high quality and competitive price.

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